What Machines Are Needed For Bakery Production

Update:11-03-2022
Summary:

  For the bakery, the general small bread machine, whet […]

  For the bakery, the general small bread machine, whether it is production capacity or automation, obviously cannot meet the demand. Clearly, in bread production, supply is not sufficient to meet demand. To solve this problem, it would be the best choice to improve the automation and capacity of the bread production line. There seems to be a question: what machines are needed for bakery production?

  What are the steps in a factory to make bread? What machines are needed for bakery production? Let's discuss it in detail.

  As we all know, bread is a kind of bread dough made by adding water, kneading, pressing, and molding with wheat flour as the main raw material and yeast, eggs, oil, nuts, etc. as auxiliary materials. , leaven, bake and cool, then the bread is ready.

  First of all, the machines required for the production of the bakery include the combined devices and equipment such as dough mixers, dough pressing machines, forming machines, proofing machines (or fermentation chambers), and ovens. If special varieties of bread are produced, equipment such as stuffing machines and noodle pressing machines can also be installed.

  Secondly, the bread production line is suitable for: French bread, sandwich bread, caterpillar bread, Swiss roll bread, twist bread, hamburger bread, buns, jam bread, toast bread, sandwich bread, rolls, etc.

  Last but not least, the bread production line is characterized by glossy dough, a high degree of automation, reduced labor costs, and stable output.

  What machines are needed for bakery production? Next, let's take a look at it.

  Noodle machine

  The dough mixer is a kind of food machinery. The main function is to mix flour, water, and other materials evenly. There are vacuum dough mixers and spiral dough mixers.

  The screw hook of the mixer is driven by the driving device to rotate in the mixing drum, and the mixing drum rotates at a constant speed under the action of the driving device, which ensures the continuous and rapid stirring of the flour in the drum. The dry flour is uniformly hydrated, the gluten is expanded, and it becomes a dough with a certain elasticity and elasticity.

  Gluten quality and process performance are mainly reflected in the following items:

  Elasticity: The ability to return to its original shape after being compressed or stretched.

  Extensibility: The gluten of the dough will not be damaged after expansion.

  Deformability: The ability to return to its original state after being compressed or stretched.

  Toughness: The resistance shown after stretching.

  Generally speaking, bread making requires flour with good elasticity and extensibility.

  The dough divider can evenly divide the dough into designated dough pieces. Weigh the dough into pieces according to specifications. It is one of the necessary combination models to realize the automation of bread forming production lines. Realize automatic feeding and processing, saving labor.

  The dough pressing machine is an automatic dough mixing machine, which replaces the traditional manual dough mixing method. The dough will have a certain elasticity and extensibility through the compression and kneading process of the reverse rotating drums. It can realize continuous pressing, and improve the ductility and smoothness of dough through S-shaped continuous folding and pressing. The dough pressing machine usually has an automatic dust removal system, and the output dough thickness of the pressing roller is adjustable.

  The noodle cutter is a combined machine that connects the noodle press and the forming machine. The main function of the noodle cutter is to cut and peel the pressed dough and then transport it to the forming machine. Its main functions are automatic segmentation and facial band shaping.

  By lengthening the two pressing rollers and the sheeting device, the dough is shinier and the dough quality is more stable. Finally, through the main machine pressing roller, the dough falls on the main machine conveyor belt, and the dough is rolled into strips by the bread roll device and the auxiliary wheel. The main machine of the bread forming machine can be equipped with a filling machine and a cutter machine to produce bread with various characteristics and shapes.

  If you want to produce cut block products, you can add cutting equipment. The length of the loaf is adjustable and the cutting blade can be customized for different shapes of leaves.

  Usually, food companies that need large-scale production, prefer to use machinery to automatically arrange food. You can choose or set different arrangements or arrangements according to the quantity, diameter, arrangement, and other parameters of the food, and the food can be automatically and accurately arranged on the baking tray.

  These are the basic machines needed for bakery production. Next, let's look at other procedures for bread production.

  After the bread has been shaped, plated, and fermented, the next step is to bake the bread. Baking temperature and baking time vary by bread type. Baking equipment generally includes deck ovens, rotary ovens, and tunnel ovens.

  Cooling and packaging of bread

  Common freshly baked bread is hot, inelastic, and unbearable. Packages or slices may be easily broken, broken, or deformed if handled immediately. And if you pack it right away, the hot steam doesn't get out easily. When cold, condensed water will adhere to the surface of the bread or wrapping paper, creating conditions for bacteria to grow and making the bread easier to soften. Therefore, it is very important to ensure that the bread is completely cooled before the packaging process.

  Bread packaging can not only keep the bread clean and hygienic and avoid contamination during storage and sale but also prevent the bread from hardening and prolonging its shelf life.

  in conclusion

  In the process of bread production, many things need attention control.

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